Nothing there nor Ebay. However, the brand does not provide winch accessories as widely as other winch brands do. Attach the circuit breaker from the solenoid to the positive terminal on the battery with the red cable. Inspect before every use; do not use if damaged or parts loose. Looking to purchase motor brushes and brush retainer springs for 1500 lb. Connect the black ground battery cable directly to the batterys negative terminal. my plug on the top of the black box snapped, looking just for that to be replaced, since everything else is good to go. Since there are no 3000 lb winches listed, which electronics should I try? If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. Mounting location and hardware must support winch and load. Control Box /Solenoid Box: Accessories For Badland Winches: 1. Tighten all power cable hardware to 20 in. This occurs due to the wired solenoid that gradually heats as the current flows through it. These include: IP66 Rated Weatherproof There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. 1 BADLAND WINCHES 12,000 lb. All connections must be tight and clean. I used to work in construction and landscaping, so I've seen my fair share of ratchet straps, winches, and similar rigging gear. Do not route the cables through a driveshaft, fuel line, or any other place where heat can damage the wiring. See Figure G. Attachment point must be centered in loop of hook and the hook's safety clasp must be fully closed. Tap solenoid to loosen contacts. Use a pulley block (sold separately) properly rated for the load to be pulled and designed to be operated with this winch's wire rope. Use the included brackets (attached to the bottom of the Solenoid Box) to mount the solenoid assembly to the tie bars of the winch. The Badland ZXR promises durability and high weight pulling capacity at a lower price than many rivals on the market. A circuit breaker can act as a disconnect at the push of a button. Also, guard the cables between the solenoid and the winch from excessive heat. TO PREVENT SERIOUS INJURY FROM WINCH FAILURE: Where can I order\purchase these items? The design of the model's housing is weather-resistant and high-impact. This begs the question, what winch parts can be used with Badland winches? The book said relay. Engage clutch before starting. Synthetic ropes are lighter and flexible than steel cables. It is made of heavy gauge steel and works with 12,000 pound off-road vehicle winches equipped with automatic load-holding brakes. Let's see what makes it such a great product. To use the winch, connect the wired remote cable directly to the remote socket on the solenoid box. Do not wear loose clothing or jewelry, as they can be caught in moving parts. Here are some instances in which you can use the product: This unit can help off-road enthusiasts recover their own vehicle if stuck in a situation. Mike El Paso, TX, TLCA 8009. tension before use. Always examine the working conditions of your winch before using it on the trail. For the box, maybe get a tongue tool box that will hold winch, battery, and all wiring. Therefore, the Badland ZXR might not be the best option for frequent use, as it requires some rest and room for cooling down. They are perfect Badland 2500 winch parts. These include: This device is designed to perform in harsh weather conditions with maximum power efficiency. Approved as an IP66 rated device, it can undergo extreme weather conditions and resist harmful effects on its functionality. Here are some of the top eye-catching pros of this product. If wire rope begins to get entangled, stop winch immediately and release wire rope using switch. These winches weigh around 90 pounds. Precautions During Wiring: It is advised to unplug the remote control and disconnect the battery cables to avoid any serious injury before performing any other wiring connections. Have a bad land 2000lb winch that retracts the cable but wont let the cable out. This can cause damage to the object being pulled, and kink or fray the wire rope. We may earn a small commission from affiliate links and paid advertisements. For example, this Winch with a 5% duty cycle at its maximum load must be allowed to rest for at least 14 minutes, 15 seconds after every 45 seconds of continuous operation. One ought to never attempt operating on electrical wiring without knowing the below tips and tricks followed simply by even the many experienced electrician. If you are buying a winch for the first time, there will be several queries in your mind. Under 12000 lbs, it is understandable why the winch is slower than expected. They are appropriately priced, and are easy to install. WinchMania is reader supported and may earn from qualifying purchases through affiliate links. They are very popular and have been a default for 44 vehicles. Get 10% Off Your Entire Purchase When You Open a New Account, Get our best deals and latest news delivered straight to you. Winch with Synthetic Rope Universal; Some Adaptation May Be Required No reviews $76199 Shop products from small business brands sold in Amazons store. Winch Cover: 5. Click the green button to print the entire article.To print the original version of the document - click the blue one. And fortunately, these winch parts are compatible with one of Badlands most reliable winches, the Badland 2500 winch. If you are looking for a lighter, stronger, and safer winch line, an aluminum hawse fairlead is the best option, along with an excellent synthetic rope. A kink permanently weakens the wire rope, even after it is straightened out; kinked wire rope can fail suddenly and must not be used. The average winch that can bear this much load costs around $300 to $500. Summary of Contents for Badland ZXR9000. Two best universal wireless remote controls supporting all the models. This is especially important before rigging, installing, free spooling, or servicing. It may not display this or other websites correctly. This powers the winch only and is rechargeable. 100 Amp Bussmann CB185-100 Type III Circuit Breaker, 150 Amp & 200 Amp T Tocas Circuit Breaker, 250 Amp & 300 Amp from Anjoshi Circuit Breaker. It is affordable yet features extreme power and efficient, advanced design. It has a very smooth surface to feed your synthetic rope through. Drill pilot holes for the mounting screws. Email our technical support at: productsupport@harborfreight.com. For any difficulty using this site with a screen reader or because of a disability, please contact us at 1-800-444-3353 or cs@harborfreight.com. The remote control will auto shut down when not in use after two minutes. Stay out of the direct line that the wire rope is pulling. Do not lift items vertically or use for aircraft purposes. No warranty. The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. Im looking for a drum assembly for a Badland 2500 lb winch. Harbor Freight sells the Badland universal channel winch mount plate for the 12,000 pound winch. Uncoil the wire rope, except for 5 full wraps. Check out the weather around the world with our featured, global weather cams Tools required for assembly and service may not be included. To use the wired remote, attach the remote cable to the remote socket on the control box. Different features have been incorporated in it, which were previously not available in any model. Heavy-Duty ATV / UTV Handlebar Rocker Switch With Universal Mount and Wiring. Do not use the winch even if minor damage appears. Use a spotter to assist you in assuring that it is safe to operate the winch. To pull out the wire rope, move the Clutch Handle to the Released position, shown in Figure F, slide the loop of the Hook Strap over the hook, then pull on the Hook Strap to pull out the wire rope. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. Let's discuss some setbacks of this unit. How do I get the hardware. So far, I dont see any problems with it. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. i bought a 12000 lb badland winch item # 60813 and i am looking for parts for it before so i can get prices as i tear it down, Need help finding and buying parts for a 12,000 pound Badland winch, Inside the drum., brake system broke apart. You could lock it up to keep everything secure and cut a hole to run winch line out. If winch gets submerged accidentally, it needs to be immediately disassembled, cleaned, dried and re-lubricated by a qualified technician to prevent permanent damage from corrosion. Hundreds of different brands use the same parts. The next item on the list is a hawse fairlead. Mounting Plate: 3. Any help would be appreciated. This is a clearance item. Wear restrictive hair covering to contain long hair. Please familiarize yourself with the operation of your winch before using it. Do not use vehicle to pull on the Wire Rope and "assist" the winch. The wire rope's connection to the drum is not intended to sustain a load, without the added support from the friction of at least 5 full turns of wire rope. Spooler would not engage after that it was just in free spool mode. (2.2Nm). Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. There are two black wires and two red wires that come out of the winch. Winch motor will be hot during and after use. Badland ZXR 9500 Winch Installation & Instructions Manual: Download. It's just that simple! But most customer reports show that it doesn't do the job well and can be slower compared to other products on the market. What is the Badland ZXR 12000 Lb Winch Best For? From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. JavaScript is disabled. Winch Solenoid Relay for ATV/UTV: Supports Badland 1500, 2500, ZXR 2500, 3500 & 5000 Winch, Solenoid Contactor Relay for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch, Heavy Duty Solenoid for Badland 18000 Winch. Connect red wire to positive battery terminal and black wire to negative battery terminal. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during installation. Always ensure the product compatibility with your vehicle before ordering and ensure you read the badland winch wiring diagram. Indicates a hazardous situation which, if not avoided, will result in death or serious injury. Badland ZXR 12000 Winch Wiring Diagram. Heavy vehicles such as trucks can easily handle this much weight. Please familiarize yourself with the operation of your winch before using it. Badland does not have a very wide variety of products as Warn or Smittybilt. The company offers a 65-feet long cable with this product. Do not exceed the angles shown in Figure B for a roller fairlead. Good thing that there are winch manufacturing companies that do that. Most badland winches come with a mounting plate for your winch. Wear restrictive hair covering to contain long hair. There are two things you should always remember when using a winch for self-recovery or other uses; never anchor with a dead tree and always wear protective gloves. Therefore, winch has an exceptional load limit of 12000 pounds. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Badland ZXR 5000 Winch Installation & Instructions Manual: Download. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Use supplied power cords and wire rope listed in manual only. Notes: BADLAND WINCHES TOOL ZXR 12000 IS IN VERY GOOD LIKE NEW CONDITION. Tap solenoid to loosen contacts. See Figure E. Attach the Red, Black and Yellow Cables to the terminals on the Winch. The gloves make the wiring process safe and prevent electric shocks. Replace the stock circuit breaker from the Harbor Freight winch that comes with no protection and no place for mounting. But this is a constant danger for all off-road drivers out there. Allow to drain and dry. Don't get scammed by websites pretending to be Harbor Freight. Attach the circuit breaker to the batterys positive side and then route the red wire from the circuit breaker to the solenoid box. Do not use damaged equipment. 12,000 POUND WINCH. Read this material before using this product. This rope is 3/16 inch thick and is 50 feet long. Do you have the socket on the Badlands 1200 winch control box that the remote winch cable plugs into? They are less dangerous than steel cable when it breaks. Examine the wire rope. Badland 18000 Winch Installation & Instructions Manual: Download. Part of that warranty includes free replacement parts on some of the hardest hit parts of your gear - buckles and zipper pulls. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. Will sell for $280 firm! Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. These cable ropes are specially built by coiling together metal wires that form a helix. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of . In case it slips or breaks, it will "whiplash" along this line. Keep proper footing and balance at all times. A Flexible Braided Cable Sleeve for rope getting damaged by rubbing against rocks. Stay alert, watch what you are doing and use common sense when operating. One of the top products specially designed for such an event is the Badland ZXR 12000 Lbs. To operate the winch, attach the wired remote control cable directly to the remote socket on the solenoid box. The build of the fairlead is stainless steel. Universal Badland winch wired remote control, Best Badland Winch Remote For Replacement. After placing the unit at the vehicle's platform, stand on the backside of the winch facing the wire outlets. Some customers report that this product overheats. The device will work as long the battery is supplying electricity even when the engine is off. When unpacking, make sure that the product is intact and undamaged. The robust cable rope, high power motor, and the strong build are made for emergencies in all kinds of settings. It features a three-stage planetary system for gear transitions to speed up the process. Far-right black wire needs to be connected to the yellow terminal on the motor that is on the front side of the winch. Also, they protect your hands from scratches and injuries. Mounting the Winch. 120 volt Badland Winch. I could try using a controller from another brand. It is easy to install this device. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. Badland Zxr 12000 Winch Wiring Diagram And a note from the lawyers: Products should always be used in accordance with the owners manual. I was told by the dealer that it was really only designed to raise the plow which also came on it, but I wanted more, hence the Badland. Copyright 2017 by Harbor Freight Tools. The wireless remote controller will act as a receiver to operate the wireless remote. I have a 2000 winch and use it to load my golf cart on the trailer. Badland Winch Parts List: 1. This does not mean that it is necessarily a Badland 2500 winch part, but it is a very viable replacement. What Do I Need To Know Before Buying the Badland ZXR 12000 Lb Winch? Anything below IP67 is prone to damage from rain and submerge. Attach the circuit breaker to the battery's positive side and then route the red wire from the circuit breaker to the solenoid box. You may need a plastic encasing to secure your circuit breaker from water and dust. Cable: 7. It reduces the load on the winch, allowing it to work longer with less heat buildup. To operate the winch, plug the remote into the socket connector. One possible reason for this could be the exceptional amount of weight the device has to carry. This is a kinked wire rope that has been straightened out. Have the winch serviced by a qualified repair person using only identical replacement parts. Disconnect power to winch and allow it to cool completely before service. Attach the corresponding wires for connecting the remote and handlebar control from the solenoid. 12,000 lb ZXR Badland Winch Wiring Instructions FSRD 12.8K subscribers Subscribe 495 61K views 2 years ago Here is an instructional video on how top wire up a 12,000 lb ZXR Badland.
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